The former Griesheim industrial park, now named Frankfurt Westside, will be developed into a mixed-use commercial district by 2035. The demolition of existing buildings sometimes requires a special approach, and this was the case with the 70-metre-high industrial chimney.

The former industrial site in the Griesheim district of Frankfurt has a rich history. From the middle of the 19th century, it became known principally for the manufacture of chemical products. Over the course of the ensuing decades, several well-known chemical companies, including Hoechst, built their factories there. They developed new manufacturing processes and discovered previously unknown materials. And they left behind mountains of waste. The most famous, because it is the highest (up to 40 metres), is popularly referred to as the “Griesheim Alps”. In the early 1990s, these mounds were completely secured, covered and landscaped by order of the Hessian Ministry of the Environment.

Today, chemical products are no longer manufactured at the Griesheim site. Production has been gradually phased out since the 2010s. Consequently, more and more parts of the site lay fallow, while the entire area remained inaccessible to the general public, hidden behind high factory walls.

A new era

In 2020, Swiss Life Asset Managers and BEOS AG acquired the Griesheim industrial park, named it “Frankfurt Westside”, and have been developing the 73-hectare site into a modern, mixed-use commercial district ever since. The 1600-metre-long bank of the Main is also part of the development project and will be opened to the public. Where factories and production facilities once stood, space is being created for something new. Some historical buildings are to be preserved and revitalised to retain a sense of the place’s history. Conversely, there are also a number of buildings, primarily structural shells, and infrastructures which are dilapidated and unsuitable for further use. One of them was a reinforced concrete chimney, the demolition of which was a unique and vertigo-inducing challenge.

Demolition at dizzying heights

The imposing reinforced concrete chimney was built in the mid-1970s as part of the construction of a new furnace hall. Synthetic graphite and graphite electrodes were produced here, which are used, for example, to generate arcs to melt steel scrap. The flue gases produced during manufacture were discharged into the atmosphere through this chimney.

Although a relic of the industrial age, the building had to be removed to make room for the development of the new district. A controlled explosion would have been the fastest way, but this was out of the question because there are other buildings worthy of protection in the immediate vicinity, including a transformer station that is still in operation. An alternative solution was needed. This was found in the form of a remote-controlled demolition robot that would remove the chimney piece by piece from top to bottom.

In mid-April 2024, after meticulous planning, the time had come: a heavy-duty crane placed the 15-tonne excavator on the mouth of the chimney. Six separately controllable and height-adjustable spider-like support arms ensured the excavator remained securely in position and compensated for the changing height levels of the chimney. From a mast climbing work platform – probably the airiest workplace on Frankfurt Westside – the operating personnel controlled the spider excavator via radio. Beforehand, the employees had been specially trained to deal with the peculiarities of working at such a height. Security was prioritised throughout the entire process and entailed fall protection measures at the top and a closed-off area around the bottom of the reinforced concrete chimney. In addition, a last-minute risk analysis (LMRA) was carried out on site every day.

Now the chimney has been removed bit by bit. Dismantling it in small steps meant that dust and noise emissions were effectively minimised. The demolition work took just under a month, and involved the removal of around a thousand tonnes of concrete. This was broken up and sent for recycling – a contribution to advancing the circular economy.

Spectacular dismantling of the 70-metre-high chimney

Photos and videoclip: © Urban Media Project

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